Pump it up

I'm Jason and I have a problem.

I buy "bargains", you know the sort of stuff, £0.99 on Fleabay and I'm there, "click" and it's mine!
So, armed with that "skill" I find myself sat in a hotel room in India, with nothing but a mini bar and a laptop. You know the routine, drink, eBay, random clicking, box of busted PI pumps is mine for a fiver, delivered.
So I get home to be greeted by piles (and I mean piles) of various eBay purchases and they get stacked in the garage.
The intention is to learn about the things, figure out what wears, what can be refurbished, what new parts are needed and how to test the finished item.
This week I am on a "use it of lose it" holiday at the end of our holiday year - no one else is off and I can piffle in the garage,
I am now surveying my vast stock of pumps - I've paid no more than a tenner for most of them and the vast majority were less than that. Some came with mounting cradles, pipes, pressure relief valves, filters, etc, etc. I've got a KMI re manufactured unit (interestingly it's got a big sticker on it that says it must be fitted with a cooling coil, it was), one that has been DIY refurbed to an amazing standard (and came with loads of parts thrown in by the seller) but most are just standard second hand pumps.
So I took a couple that didn't seem to work when voltage was applied and started stripping. First off is the pump body to see if that's seized. The KMI one was solid but a little percussive maintenance fixed that and it turned. The KMI motor was filthy inside and so I got my newly acquired ultrasonic cleaner on it - pretty good result. I cleaned it all out and reassembled just to see if it would run again - yup!
Next off was one of the grottier looking pumps, I remembered to take a photo of this one, you can see the kind of thing that greets you inside.

However, it too cleaned up OK and ran when reassembled. This pump will, I fear end up as parts. The shaft seal has gone hard and failed, that means fluid gets passed it and into the motor - it leaks from the tell tale (the brass drain just visible under the base plate in the picture above. It's also noisy and when I looked carefully I could see that one of the curved magnets in the case was broken. A shame really as the rest of it looked OK.

I have some reconditioning instructions somewhere that cover what can be done to the motors to help increase efficiency but as I don't have any sophisticated test kit like a growler I don't think there's much else that can be done.

I need to find a decent supply of seals so I can rework these pumps, I should be able to build quite a few then throw them onto a test rig and run them for 24 hours or so - I have acquired a variable voltage power source to do this. I need to figure out how to put a hydraulic load in the test circuit and sort out the plumbing but it's coming together.

Also in the pile of mail order parcels were things like an electronic pressure gauge, a Moto-lita steering wheel, a rivnut gun, some stainless tubing, some headlight accessories, some pressure gauges, a set of curved sewing needles and piece of ex-Military hardware.

More blogging when I stick another screwdriver in my leg and need to come in for a plaster.

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